Groover´s Principles of Modern Manufacturing: Materials, Processes, and Systems

Groover?s Principles of Modern Manufacturing is designed for a first course or two–course sequence in Manufacturing at the junior level in Mechanical, Industrial, and Manufacturing Engineering curricula. As in preceding editions, the author?s objective is to provide a treatment of manufacturing that is modern and quantitative. The book?s modern approach is based on balanced coverage of the basic engineering materials, the inclusion of recently developed manufacturing processes and comprehensive coverage of electronics manufacturing technologies. The quantitative focus of the text is displayed in its emphasis on manufacturing science and its greater use of mathematical models and quantitative end–of–chapter problems. INDICE: 1 INTRODUCTION AND OVERVIEW OF MANUFACTURING 1 .1.1 What is Manufacturing? 1 .1.2 Materials in Manufacturing 6 .1.3 Manufacturing Processes 9 .1.4 Production Systems 14 .1.5 Manufacturing Economics 17 .Part I Engineering Materials and Product Attributes 25 .2 THE NATURE OF MATERIALS 25 .2.1 Atomic Structure and the Elements 25 .2.2 Bonding between Atoms and Molecules 28 .2.3 Crystalline Structures 30 .2.4 Noncrystalline (Amorphous) Structures 35 .2.5 Engineering Materials 36 .3 MECHANICAL PROPERTIES OF MATERIALS 39 .3.1 Stress Strain Relationships 39 .3.2 Hardness 52 .3.3 Effect of Temperature on Properties 56 .3.4 Fluid Properties 58 .3.5 Viscoelastic Behavior of Polymers 60 .4 PHYSICAL PROPERTIES OF MATERIALS 65 .4.1 Volumetric and Melting Properties 65 .4.2 Thermal Properties 68 .4.3 Mass Diffusion 69 .4.4 Electrical Properties 71 .4.5 Electrochemical Processes 73 .5 ENGINEERING MATERIALS 76 .5.1 Metals and Their Alloys 76 .5.2 Ceramics 88 .5.3 Polymers 94 .5.4 Composite Materials 101 .6 DIMENSIONS, SURFACES, AND THEIR MEASUREMENT 107 .6.1 Dimensions, Tolerances, and Related Attributes 107 .6.2 Conventional Measuring Instruments and Gages 108 .6.3 Surfaces 115 .6.4 Measurement of Surfaces 119 .6.5 Effect of Manufacturing Processes 121 .Part II Solidification Processes 124 .7 FUNDAMENTALS OF METAL CASTING 124 .7.1 Overview of Casting Technology 125 .7.2 Heating and Pouring 127 .7.3 Solidification and Cooling 131 .8 METAL CASTING PROCESSES 141 .8.1 Sand Casting 141 .8.2 Other Expendable–Mold Casting Processes 145 .8.3 Permanent–Mold Casting Processes 150 .8.4 Foundry Practice 158 .8.5 Casting Quality 162 .8.6 Castability and Casting Metals 164 .8.7 Product Design Considerations 165 .9 GLASSWORKING 169 .9.1 Raw Materials Preparation and Melting 169 .9.2 Shaping Processes in Glassworking 170 .9.3 Heat Treatment and Finishing 175 .9.4 Product Design Considerations 176 .10 SHAPING PROCESSES FOR PLASTICS 178 .10.1 Properties of Polymer Melts 179 .10.2 Extrusion 181 .10.3 Production of Sheet and Film 190 .10.4 Fiber and Filament Production (Spinning) 193 .10.5 Coating Processes 194 .10.6 Injection Molding 195 .10.7 Compression and Transfer Molding 205 .10.8 Blow Molding and Rotational Molding 207 .10.9 Thermoforming 212 .10.10 Casting 216 .10.11 Polymer Foam Processing and Forming 217 .10.12 Product Design Considerations 218 .11 PROCESSING OF POLYMER MATRIX COMPOSITES AND RUBBER 223 .11.1 Overview of PMC Processing 223 .11.2 Open–Mold Processes 227 .11.3 Closed–Mold Processes 231 .11.4 Other PMC Shaping Processes 233 .11.5 Rubber Processing and Shaping 237 .11.6 Manufacture of Tires and Other Rubber Products 242 .Part III Particulate Processing of Metals and Ceramics 247 .12 POWDER METALLURGY 247 .12.1 Characterization of Engineering Powders 248 .12.2 Production of Metallic Powders 252 .12.3 Conventional Pressing and Sintering 254 .12.4 Alternative Pressing and Sintering Techniques 260 .12.5 Materials and Products for Powder Metallurgy 262 .12.6 Design Considerations in Powder Metallurgy 263 .13 PROCESSING OF CERAMICS AND CERMETS 268 .13.1 Processing of Traditional Ceramics 268 .13.2 Processing of New Ceramics 275 .13.3 Processing of Cermets 278 .13.4 Product Design Considerations 280 .Part IV Metal Forming and Sheet Metalworking 282 .14 FUNDAMENTALS OF METAL FORMING 282 .14.1 Overview of Metal Forming 282 .14.2 Material Behavior in Metal Forming 285 .14.3 Temperature in Metal Forming 286 .14.4 Strain Rate Sensitivity 288 .14.5 Friction and Lubrication in Metal Forming 290 .15 BULK DEFORMATION PROCESSES IN METAL WORKING 293 .15.1 Rolling 293 .15.2 Forging 302 .15.3 Extrusion 317 .15.4 Wire and Bar Drawing 327 .16 SHEET METALWORKING 336 .16.1 Cutting Operations 336 .16.2 Bending Operations 343 .16.3 Drawing 347 .16.4 Dies and Presses for Sheet Metal Processes 354 .16.5 Other Sheet–Metal–Forming Operations 360 .16.6 Sheet Metal Operations Not Performed on Presses 363 .16.7 Bending of Tube Stock 368 .Part V Material Removal Processes 372 .17 THEORY OF METAL MACHINING 372 .17.1 Overview of Machining Technology 374 .17.2 Theory of Chip Formation in Metal Machining 377 .17.3 Force Relationships and the Merchant Equation 381 .17.4 Power and Energy Relationships in Machining 386 .17.5 Cutting Temperature 388 .18 MACHINING OPERATIONS AND MACHINE TOOLS 392 .18.1 Machining and Part Geometry 392 .18.2 Turning and Related Operations 395 .18.3 Drilling and Related Operations 403 .18.4 Milling 408 .18.5 Machining Centers and Turning Centers 415 .18.6 Other Machining Operations 417 .18.7 Machining Operations for Special Geometries 422 .18.8 High–Speed Machining 428 .19 CUTTING–TOOL TECHNOLOGY 432 .19.1 Tool Life 432 .19.2 Tool Materials 438 .19.3 Tool Geometry 445 .19.4 Cutting Fluids 455 .20 ECONOMIC AND PRODUCT DESIGN CONSIDERATIONS IN MACHINING 460 .20.1 Machinability 460 .20.2 Tolerances and Surface Finish 461 .20.3 Machining Economics 466 .20.4 Product Design Considerations in Machining 472 .21 GRINDING AND OTHER ABRASIVE PROCESSES 476 .21.1 Grinding 476 .21.2 Related Abrasive Processes 492 .22 NONTRADITIONAL MACHINING AND THERMAL CUTTING PROCESSES 497 .22.1 Mechanical Energy Processes 498 .22.2 Electrochemical Machining Processes 501 .22.3 Thermal Energy Processes 505 .22.4 Chemical Machining 514 .22.5 Application Considerations 519 .Part VI Property–Enhancing and Surface Processing Operations 523 .23 HEAT TREATMENT OF METALS 523 .23.1 Annealing 523 .23.2 Martensite Formation in Steel 524 .23.3 Precipitation Hardening 528 .23.4 Surface Hardening 529 .23.5 Heat Treatment Methods and Facilities 530 .24 SURFACE PROCESSING OPERATIONS 534 .24.1 Industrial Cleaning Processes 534 .24.2 Diffusion and Ion Implantation 538 .24.3 Plating and Related Processes 539 .24.4 Conversion Coating 543 .24.5 Vapor Deposition Processes 544 .24.6 Organic Coatings 550 .24.7 Porcelain Enameling and Other Ceramic Coatings 552 .24.8 Thermal and Mechanical Coating Processes 553 .Part VII Joining and Assembly Processes 556 .25 FUNDAMENTALS OF WELDING 556 .25.1 Overview of Welding Technology 557 .25.2 The Weld Joint 559 .25.3 Physics of Welding 562 .25.4 Features of a Fusion–Welded Joint 565 .26 WELDING PROCESSES 569 .26.1 Arc Welding 569 .26.2 Resistance Welding 578 .26.3 Oxyfuel Gas Welding 585 .26.4 Other Fusion–Welding Processes 589 .26.5 Solid–State Welding 591 .26.6 Weld Quality 597 .26.7 Weldability 601 .26.8 Design Considerations in Welding 602 .27 BRAZING, SOLDERING, AND ADHESIVE BONDING 605 .27.1 Brazing 605 .27.2 Soldering 610 .27.3 Adhesive Bonding 614 .28 MECHANICAL ASSEMBLY 620 .28.1 Threaded Fasteners 620 .28.2 Rivets and Eyelets 627 .28.3 Assembly Methods Based on Interference Fits 628 .28.4 Other Mechanical Fastening Methods 631 .28.5 Molding Inserts and Integral Fasteners 632 .28.6 Design for Assembly 633 .Part VIII Special Processing and Assembly Technologies 638 .29 RAPID PROTOTYPING AND ADDITIVE MANUFACTURING 638 .29.1 Fundamentals of Rapid Prototyping and Additive Manufacturing 639 .29.2 Additive Manufacturing Processes 641 .29.3 Cycle Time and Cost Analysis 648 .29.4 Additive Manufacturing Applications 652 .30 PROCESSING OF INTEGRATED CIRCUITS 656 .30.1 Overview of IC Processing 657 .30.2 Silicon Processing 660 .30.3 Lithography 665 .30.4 Layer Processes Used in IC Fabrication 669 .30.5 Integrating the Fabrication Steps 675 .30.6 IC Packaging 677 .30.7 Yields in IC Processing 681 .31 ELECTRONICS ASSEMBLY AND PACKAGING 686 .31.1 Electronics Packaging 686 .31.2 Printed Circuit Boards 688 .31.3 Printed Circuit Board Assembly 695 .31.4 Electrical Connector Technology 702 .32 MICROFABRICATION TECHNOLOGIES 707 .32.1 Microsystem Products 707 .32.2 Microfabrication Processes 710 .33 NANOFABRICATION TECHNOLOGIES 719 .33.1 Nanotechnology Products and Applications 719 .33.2 Introduction to Nanoscience 723 .33.3 Nanofabrication Processes 727 .Part IX Manufacturing Systems 734 .34 AUTOMATION TECHNOLOGIES FOR MANUFACTURING SYSTEMS 734 .34.1 Automation Fundamentals 734 .34.2 Hardware for Automation 737 .34.3 Computer Numerical Control 741 .34.4 Industrial Robotics 752 .35 INTEGRATED MANUFACTURING SYSTEMS 759 .35.1 Material Handling 759 .35.2 Fundamentals of Production Lines 760 .35.3 Manual Assembly Lines 762 .35.4 Automated Production Lines 766 .35.5 Cellular Manufacturing 770 .35.6 Flexible Manufacturing Systems 774 .35.7 Computer–Integrated Manufacturing 778 .Part X Manufacturing Support Systems 782 .36 PROCESS PLANNING AND PRODUCTION CONTROL 782 .36.1 Process Planning 783 .36.2 Other Manufacturing Engineering Functions 790 .36.3 Production Planning and Control 793 .36.4 Just–In–Time Delivery Systems 800 .36.5 Lean Production 802 .37 QUALITY CONTROL AND INSPECTION 807 .37.1 Product Quality 807 .37.2 Process Capability and Tolerances 808 .37.3 Statistical Process Control 810 .37.4 Quality Programs in Manufacturing 814 .37.5 Inspection Principles 818 .37.6 Modern Inspection Technologies 820 .Appendix: Answers to Selected Problems 829 .INDEX 833

• ISBN: 978-1-119-24912-2
• Editorial: John Wiley & Sons
• Encuadernacion: Rústica
• Páginas: 864
• Fecha Publicación: 18/11/2016
• Nº Volúmenes: 1
• Idioma: Inglés